不同载荷分布形式对轴流泵性能影响研究

    Research on influence of different loading distribution forms on axial flow pump performance

    • 摘要: 针对轴流泵的设计优化开展研究有利于其综合性能的进一步提升。以一轴流泵模型为研究对象,在实验验证数值模拟准确性的基础上,采用反问题设计,通过修改轮毂和轮缘处载荷分布形式,设计了前载、中载和后载3种典型载荷分布形式的轴流泵叶轮,并对比分析了不同载荷分布形式对轴流泵性能的影响。结果表明:控制载荷分布可有效控制叶片表面最大压差位置;轮毂与轮缘处后载有利于小流量和设计流量工况下泵段效率的提升,前载可有效改善泵段性能(效率和扬程)在大流量工况下迅速下降的缺点,中载可使泵段获得较为均衡的性能;设计工况下,前载、中载和后载轴流泵模型的效率分别为79.28%,79.76%和82.92%。内流分析表明叶片工作面中后部二次流及叶轮出口处回流的抑制是后载模型在小流量和设计流量工况下性能改善的根本原因,而大流量工况下导叶内流态的改善是前载模型性能提高的主要原因。研究成果可为轴流泵叶轮的优化设计提供参考。

       

      Abstract: Research on the axial flow pump design optimization is beneficial for further improvement of its comprehensive performance.Taking an axial pump model as the research object, after experimentally verifying the accuracy of the numerical simulation, the inverse design method was used to design three typical loading distribution forms of axial pump impellers with front, middle, and back loading by modifying the loading distribution at the hub and shroud.The effects of different loading distribution forms on the performance of axial pumps were comparatively analyzed.The results demonstrate that controlling the loading distribution can effectively control locations of the maximum differential pressure on the blade surface.Back-loading at the hub and shroud improves the efficiency of the pump section under low flow and designed flow conditions, while front-loading effectively addresses the rapid decline in pump section performance (efficiency and head) under high flow conditions.Middle-loading provides a more balanced performance of the pump section.The efficiency of the front-loading, middle-loading, and back-loading axial pump models were 79.28%, 79.76%, and 82.92%, respectively, under designed conditions.Internal flow analysis reveals that suppressing the secondary flow in the middle and back of the blade working surface and the return flow at the impeller outlet contributes the most for improved performance of the back-loading model under small and designed flow conditions, while improving flow pattern in the guide vane under large flow conditions is the main reason for the enhanced performance of the front-loading model.This study can provide a reference for the optimized design of axial pump impellers.

       

    /

    返回文章
    返回