钢蜗壳外包垫层对流道脉动压力激振特性影响研究

    Effect of steel spiral case cushion layer on excitation characteristics of pulsating pressure in turbine flow passage

    • 摘要: 常规水电站钢蜗壳采用垫层埋设已经成为行业内比较青睐的选择,但在流道脉动压力的激振下,钢蜗壳外包垫层对振动能量传递的影响尚不明晰。为此,依托国内巨型水电站乌东德工程,建立针对某标准机组段的动力有限元模型,根据水轮机模型试验资料分区施加流道脉动压力,研究了垫层铺设范围与弹性模量对厂房结构及水轮机金属结构振动的影响。结果表明:钢蜗壳外包垫层对厂房上部结构存在明确的隔振效应,厂房板梁柱结构振动响应随着垫层平面铺设范围和子午断面铺设范围的延伸而减小,但平面包角超过180°时变幅不再敏感,且子午断面从腰线向下延伸15°所收获的减振效果亦不显著;减小垫层弹性模量可使其隔振效应更加明显,但在2~5 MPa常规范围内取值所收获的效果比较有限;外包垫层主要导致垫层区钢蜗壳的振动显著增大,而对非垫层区钢蜗壳及座环的振动影响甚小。

       

      Abstract: Embedding the steel spiral case (SSC) with a cushion layer has become a popular design choice in hydropower stations. However, under the excitation of pulsating pressure in turbine flow passage, the influence of the SSC cushion layer on vibration energy transfer characteristics remains unclear. Therefore, based on Wudongde Hydropower Station in China, this paper established a dynamic finite element model for a standard unit section, then applied pulsating pressure of flow passage in different zones according to model test data of hydraulic turbine, so the influence of cushion layer range and elastic modulus on vibration response of powerhouse structure and hydraulic turbine metal structure were studied. The results showed that the SSC cushion layer had definite vibration isolation effect for the superstructure of the powerhouse. The vibration response of the slab beam-column structure of the powerhouse decreased with the extension of the cushion layer′s plane range and the meridian section range. There are two issues worth noting: ① the vibration amplitude is no longer sensitive when the plane angle exceeds 180°; ② the vibration isolation effect is not significant when the meridian section extends 15° downward from the waist line. Reducing the elastic modulus of the cushion layer can enhance its vibration isolation effect. However, within the conventional elastic modulus range of 2 to 5 MPa, the benefits obtained are relatively limited. The vibration response of the SSC under the cushion layer area is significantly greater than that of the SSC without the cushion layer. The cushion layer has little effect on the stay ring′s vibration response.

       

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