复杂地层双模TBM刀盘装机主参数设计方法研究

    Study on design method of cutterhead parameters for dual-mode TBM in complex ground

    • 摘要: 针对软硬岩交替、围岩等级低、地下水发育等复杂地层条件下,双模TBM刀盘装机主参数缺乏系统设计方法的问题,提出一种适用于土压平衡/单护盾双模TBM的装机主参数设计方法。分别建立土压平衡模式与单护盾模式的刀盘推力和扭矩计算模型。土压平衡模式考虑刀盘正/背面摩擦、侧面摩擦、切削抗力等7项扭矩分量及5项推力分量;单护盾模式区分正常掘进与卡机脱困两种工况,分别计算破岩所需推力和扭矩,并考虑围岩压力对卡机脱困的影响。以引江补汉工程输水隧洞TBM 10标段为例,计算得到土压平衡模式所需额定扭矩不小于30 961 kN·m、最大推力不小于125 983 kN。设计确定的双模TBM实际装机参数为刀盘额定扭矩32 667 kN·m、系统最大推力159 042 kN,均大于计算结果。所提出的双模TBM刀盘装机主参数设计方法可为复杂地层条件下土压平衡/单护盾双模TBM的选型与装机参数确定提供参考。

       

      Abstract: To address the lack of a systematic design method for the main installed parameters of a dual-mode TBM cutterhead under complex geological conditions such as alternating soft and hard rocks, low surrounding rock classification grades, and developed groundwater, this paper proposes a design method for the main installed parameters applicable to an earth pressure balance/single-shield dual-mode TBM.Separate calculation models for cutterhead thrust and torque were established for the earth pressure balance mode and the single-shield mode.In the earth pressure balance mode, seven torque components were considered, including front/back friction, side friction, and cutting resistance.Five thrust components were also taken into account.In the single-shield mode, two operating conditions were distinguished: normal excavation and jamming release.The thrust and torque required for rock breaking were calculated separately for each condition.The influence of surrounding rock pressure on jamming release was considered.Lot 10 of the TBM water conveyance tunnel in the Yangtze-to-Hanjiang River Water Diversion Project was used as an example.In the earth pressure balance mode, the required rated torque was no less than 30 961 kN·m, and the maximum required thrust was no less than 125 983 kN.The actual installed parameters of the dual-mode TBM were determined through comprehensive design.The cutterhead rated torque was 32 667 kN·m, and the system maximum thrust was 159 042 kN.Both values exceed the calculated requirements.The proposed design method for main installed parameters of a dual-mode TBM cutterhead can provide a reference for selecting and determining installed parameters of earth pressure balance/single-shield dual-mode TBMs in complex geological environments.

       

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