超大直径TBM始发反力系统及其设计施工方法

    Launch support system and its design and construction method for super-large diameter TBM

    • 摘要: 为满足大交通量、高输送能力以及特定功能需求,超大直径TBM的应用日益广泛,而如何在无二次衬砌条件下,安全稳定地为其提供反力仍是工程难题。本文以引江补汉8标输水隧洞TBM10掘进段为研究对象,提出一种“现浇衬砌+锚杆(索)”组合反力系统,并建立基于荷载组合与结构力学分析的设计计算方法。通过有限元数值模拟分析系统在最大推力工况下的受力与变形特性,并结合工程实例对方案进行验证。结果表明:数值模拟显示,设计的组合反力系统在TBM始发反力作用下的最大变形量为9.35 mm,仅为规范限值的39%;衬砌最大应力为2.5 MPa,符合规范和许用应力要求;现场监测显示,始发过程中,反力架最大位移量为4.3 mm,该系统可在无二次衬砌条件下实现超大直径TBM的安全始发,并显著提升了施工效率与经济效益。研究成果可为类似复杂条件下的超大直径TBM始发反力系统设计与优化提供理论参考与工程借鉴。

       

      Abstract: To meet the growing demands for high traffic capacity, large conveyance, and specific functional requirements, the use of super-large diameter Tunnel Boring Machines (TBMs) has become increasingly widespread. However, providing a stable and reliable reaction force for TBM launching without a secondary lining remains a significant engineering challenge. Focusing on the TBM-10 excavation section of Contract Lot 8 in the Yangtze-to-Han River Diversion Project, this study proposes a composite launch support system consisting of a cast-in-place concrete lining combined with anchor bolts or prestressed cables. A design and calculation method based on load combinations and structural mechanics analysis was established, and finite element simulations were performed to investigate the stress and deformation characteristics of the system under maximum thrust conditions. The proposed system was further validated through an engineering case study. Numerical results show that the maximum deformation of the composite system under TBM launching thrust was 9.35 mm, accounting for only 39% of the limit specified by the code. The maximum stress on the lining reached 2.5 MPa, satisfying both code-specified and allowable stress requirements. Field monitoring indicated that the maximum displacement of the reaction frame during launching was 4.3 mm. These results demonstrate that the proposed system enables the safe and stable launching of a super-large-diameter TBM without a secondary lining, significantly improving construction efficiency and economic performance. The findings provide valuable theoretical and practical references for the design and optimization of TBM launch support systems under similarly complex geological and construction conditions.

       

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