基于混合模型的钢蜗壳水-温作用低周疲劳载荷谱

    Low-Cycle Fatigue Load Spectrum of Steel Spiral Case under Water-Thermal Action Based on Hybrid Model

    • 摘要: 抽水蓄能电站钢蜗壳作为关键承压结构,长期承受循环内水压力、温度载荷等多场耦合作用,存在潜在的低周疲劳问题。传统载荷谱编制方法仅考虑恒定内水压力循环,忽略温度应力影响,可能会高估疲劳寿命。本文以某抽蓄电站钢蜗壳为例,提出一种基于混合模型的钢蜗壳疲劳载荷谱编制方法,通过融合有限元数值模拟与统计建模,分离水库水位与水温变化对蜗壳应力的贡献,量化温度应力占比,并将其叠加至载荷谱中。分别编制了原型载荷谱、雨流重组谱、常幅值谱,采用疲劳分析软件nCode Designlife预测钢蜗壳低周疲劳寿命。混合模型的拟合效果良好,说明上述构建钢蜗壳低周疲劳载荷谱的方法合理,考虑温度影响后,疲劳寿命预测结果降低60%左右,说明了疲劳载荷输入考虑温度作用的必要性。本研究可为钢蜗壳抗疲劳设计提供较为合理的载荷谱编制方法,为钢蜗壳低周疲劳寿命预测提供依据。

       

      Abstract: Steel spiral cases in pumped storage power stations are critical pressure-bearing structures. They are subjected to long-term multi-field coupling effects such as cyclic internal water pressure, thermal loads, and concrete constraints, making them susceptible to low-cycle fatigue damage. Traditional methods for compiling load spectra often consider only constant internal water pressure cycles while neglecting the influence of thermal stress, which may lead to overestimation of fatigue life. This study takes the spiral case of a specific pumped storage power station as an example and proposes a hybrid model-based method for compiling fatigue load spectra. By integrating finite element numerical simulation and statistical modeling, the contributions of reservoir water level and water temperature changes to stress are separated. The proportion of thermal stress is quantified and superimposed into the load spectrum. Three types of load spectra were compiled: the prototype spectrum, the rainflow-reorganized spectrum, and the constant-amplitude spectrum. Fatigue analysis software nCode DesignLife was used to predict the low-cycle fatigue life of the spiral case. The hybrid model demonstrated good fitting performance, indicating the rationality of the proposed method. After considering thermal effects, the predicted fatigue life decreased by approximately 60%, highlighting the necessity of incorporating temperature influence in fatigue load inputs. This study provides a reasonable load spectrum compilation method for the anti-fatigue design of steel spiral cases and offers a basis for predicting their low-cycle fatigue life.

       

    /

    返回文章
    返回