离心泵启停过程泵组与厂房结构耦联振动数值模拟

    Numerical analysis of coupled vibration between pump unit and powerhouse structure during the startup and shutdown processes of centrifugal pump

    • 摘要: 大型离心泵具有设计流量大、扬程高的特点,在启停过程中机组内部会产生显著的压力脉动。由于压水室、吸水室和座环直接埋设在混凝土中,压力脉动会通过压水室等结构作用到厂房上,引起厂房振动。为深入研究启停过程中厂房与泵组的振动响应特性,本文采用SST k-ω湍流模型对水泵启动与停机过程中的暂态流场进行了数值模拟,并以机组启停过程中压水室、吸水室和座环表面的暂态压力作为载荷,采用时间历程分析法对水泵与厂房整体结构进行了耦联振动分析。结果表明,压水室和厂房的变形与压水室内部压力变化趋势一致。压水室的最大变形出现在出口部位,厂房最大变形出现在压水室外包混凝土,且均发生在导叶开度较小的时候。离机组最近的水泵层振动最为显著,从水泵层至电缆夹层,离机组越远,振动逐渐减小;然而受厂房自身结构鞭梢效应的影响,电缆夹层以上楼层呈现出离机组越远振动越大的特征。研究结果为厂房结构的安全评价与设计优化提供了重要的理论依据。

       

      Abstract: Large centrifugal pumps are characterized by high design flow rates and high heads, and significant pressure pulsations are generated inside the unit during start-up and shut-down processes. Since the discharge chamber, suction chamber, and stay ring are directly embedded in concrete, these pressure pulsations have a significant impact on the powerhouse structure. To investigate the vibration response characteristics of the powerhouse and pump unit during start-up and shut-down, this study employs the SST k-ω turbulence model to numerically simulate the transient flow field during pump start-up and shut-down. The transient pressure on the surfaces of the discharge chamber, suction chamber, and stay ring under start-up and shut-down conditions is used as the load, and a time-history analysis method is applied to conduct coupled vibration analysis of the pump and the overall powerhouse structure. The results show that the deformation of the discharge chamber and the powerhouse follows a consistent trend with the internal pressure changes in the discharge chamber. The maximum deformation of the discharge chamber occurs at the outlet, while the maximum deformation of the powerhouse occurs in the concrete surrounding the discharge chamber, both of which occur when the guide vane opening is small. The vibration is most significant at the pump floor closest to the unit, and it gradually decreases from the pump floor to the cable gallery as the distance from the discharge chamber increases. However, above the cable gallery, due to the whipping effect of the powerhouse's own structure, the vibration increases with increasing distance from the unit. The findings of this study provide an important theoretical basis for the safety evaluation and design optimization of powerhouse structures.

       

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