复杂地层双模TBM刀盘装机主参数设计方法研究

    Design method of installed cutterhead parameters for dual-mode TBM in complex ground: An example of Yangtze-River-to-Han-River Water Diversion Project

    • 摘要: 引江补汉工程输水隧洞TBM 10标段洞径大、埋深浅、围岩等级低、岩体强度差异大、地下水广泛发育,TBM(tunnel boring machine,隧道掘进机)施工面临破岩适应性差、突泥涌水风险高、软岩大变形严重和地层稳定性低等工程难题,采用传统单一硬岩模式TBM或传统单一软土模式盾构不能应付复杂多变的地质条件,难以获得预期的施工进度和施工质量。基于此,本文分析了在引江补汉工程输水隧洞TBM 10标段中采用土压平衡式/单护盾式双模TBM的可行性,针对土压平衡模式和单护盾模式两种施工模式的特点分别提出了所需刀盘推力和扭矩等装机主参数的设计方法,进而确定了引江补汉工程输水隧洞TBM 10标段双模TBM最终的装机主参数。本文提出的双模TBM刀盘装机主参数设计方法可为类似复杂地层土压平衡式/单护盾式双模TBM设计提供参考和依据。

       

      Abstract: For Yangtze-River-to-Han-River Water Diversion Project, the Tunnel Section 10, which will be excavated by tunnel boring machine (TBM), subjects to large tunnel diameter, low buried depth, low rock mass grade, large rock mass strength difference and excessively developed underground water, which bring serious engineering problems such as low rock breaking adaptation, high water/mud inrush risk, large rock mass deformation and low ground instability. The sole use of traditional hard rock TBM or traditional shield TBM cannot meet the changeable geological conditions, thus cannot achieve the expected excavation schedule and quality. Therefore, this study investigates the feasibility of using EPB (Earth Pressure Balance)-SS(Single Shield) dual mode TBM in Tunnel Section 10. The design methods for installed cutterhead parameters such as thrust and torque are proposed respectively based on the EPB mode and the SS mode, and the final installed TBM cutterhead parameters for Tunnel Section 10 are determined by combing the design results of these two modes. The design methods for installed cutterhead parameters of dual mode TBM can provide references and guidance for EPB-SS dual mode TBM design of similar tunnel projects.

       

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